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LT1432CS8 датащи(PDF) 16 Page - Linear Technology |
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LT1432CS8 датащи(HTML) 16 Page - Linear Technology |
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16 / 28 page ![]() 16 LT1432 Inductor Selection Inductor selection would be easy if money and space didn’t count. Unfortunately, these two factors usually count the most, and compromises must be made. High efficiency converters generally cannot afford the core loss found in low cost powdered iron cores, forcing the use of more expensive cores such as ferrite, molypermalloy, or KoolM µ. Actual core loss is independent of core size for a fixed inductor value, but it is very dependent on inductance selected. As inductance increases, core loss goes down. Unfortunately, increased inductance requires more turns of wire and therefore copper loss will increase. The trick is to find the smallest inductor whose inductance is high enough to limit core loss, and whose series resistance is low enough to limit copper loss. Historically, inductor manufacturers have a tendency to be ultra conservative when designing inductors, and unless you are very specific about your constraints and requirements, they will more often than not come up with a unit which is 50% larger than the optimum. Part of this is due to manufacturing consid- erations. The trade-off of core loss and copper loss is optimized by “filling the winding window” with wire, but especially for toroids this can require more expensive winding techniques than the widely used “single layer” design. The lesson here is to spend time with the manufac- turer exploring the cost trade-offs of different inductor designs. The following guidelines may be helpful in this regard. 1. For most buck converter applications using the LT1070, LT1170, or LT1270 families of parts at 40kHz to 100kHz, inductor value will be in the range of 25 µH to 200 µH. The lower values would be used for higher output currents and/or higher frequencies, with higher values used for low output current, low frequency applications. Lower inductance obviously means smaller size, but at some point the core loss will begin to hurt, or the large peak-to-peak inductor currents will cause high output ripple voltage or limit available output current. The follow- ing formula is a rough guide for picking an initial inductor value: L 8 If MAX = ()( ) IMAX = maximum load current, including surges f = switching frequency This formula assumes that a switcher IC is selected which has a maximum switch current of 1.5 to 2.5 times maxi- mum load current. For a 2.5A design using the LT1271 at 60kHz, L would calculate to 53 µH. This formula is very arbitrary, so do not hesitate to modify the calculated value by as much as 2:1 if the need arises. Keep in mind that all the IC switchers have a peak current rating which is a S APPLICATI I FOR ATIO At heavy loads, switch on-resistance increases minimum input voltage. With an LT1071 for instance, minimum input is 6.1V at 1A load, but increases to 6.3V at 2A load. If absolute minimum input voltage is needed, use lower frequency devices with higher current rating than is actu- ally needed. The LT1070, for instance, operates down to 6.15V at 2A. Current limit is defined by the LT1432, so higher current switchers used in lower current applica- tions do not degrade performance or reliability. Minimum Load Current in Normal Mode There is a minimum load current requirement in normal mode. This is caused by the necessity to “pump” the IC switcher floating power supply capacitor during switch “off” time. This pumping current comes from inductor current, so load current must not be allowed to drop too low, or the floating bias supply for the switcher will collapse. Minimum load current is a function of input voltage as shown in Figure 16. INPUT VOLTAGE (V) 0 30 40 50 15 25 LT1432 F15 20 10 0 510 20 60 70 80 Figure 16. Minimum Normal Mode Load Current |
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