42

Where 2 or 3 tools are listed for a contact size, only one tool and its die or

positioner are required to crimp the contact.

The above crimping tools and positioners are available from the approved tool

manufacturer.

Tri-Start

application tools

The following data includes information pertaining to the appli-

cation tools which have been established for crimping, inserting,

and removing contacts incorporated in the TV, CTV and MIL-

DTL-38999 Series III connectors. For additional information on

coax, twinax and triax contact tools see catalog 12-130.

All crimping tools included are the “full cycling” type and when

used as specified in the installation instructions (L-624 and L-

844) covering the TV, CTV and MS series connectors, will pro-

vide reliable crimped wire to contact terminations. There is a

possibility of additional crimping tools other than those included

being available at present or in the future for this specific appli-

cation.

CRIMPING TOOLS

INSERTION TOOLS

REMOVAL TOOLS

Contact

Crimping

Turret Die

Size/Type

Tool

or Positioner

12 Pin and Socket

M22520/1-01

M22520/1-04

16 Pin and Socket

M22520/1-01

M22520/1-04

M22520/7-01

M22520/7-04

20 Pin and Socket

M22520/1-01

M22520/1-04

M22520/2-01

M22520/2-10

M22520/7-01

M22520/7-08

22D Pin

M22520/2-01

M22520/2-09

M22520/7-01

M22520/7-07

22D Socket

M22520/2-01

M22520/2-07

M22520/7-01

M22520/7-05

8 Twinax Center

M22520/2-01

M22520/2-37

Pin and Socket

8 Twinax Intermediate

M22520/5-01

M22520/5-200

Outer Pin & Socket

Contact

Crimping

Turret Die

Size/Type

Tool

or Positioner

8 Coaxial Inner

M22520/2-01

M22520/2-31

Pin and Socket

M22520/5-01

M22520/5-05

Die Closure B

8 Coaxial Outer Pin

M22520/5-01

M22520/5-41

and Socket

Die Closure B

M22520/10-01

M22520/10-07

Die Closure B

16 Coaxial Inner

M22520/2-01

M22520/2-35

Pin and Socket

16 Coaxial Outer

M22520/4-01

M22520/4-02

Pin and Socket

12 Coaxial Inner

M22520/2-01

M22520/2-34

Pin and Socket

12 Coaxial Outer

M22520/31-01

M22520/31-02

Pin and Socket

10 (Power)

TP201423

1716P-1

Plastic Tools

Metal Tools

For Unwired

Angle Type

Use with

Contacts

Straight Type

Contact

MS

Proprietary

MS

Proprietary

Proprietary

Size

Part Number

Color

Part Number

Part Number

Part Number Part Number

Color

10 (Power)

M81969/14-05*

(Gray) / White

†

M81969/8-12

†

†

Green / White

12

M81969/14-04*

(Yellow) / White 11-10050-11

M81969/8-10

11-8675-12

11-8795-12

Yellow / White

16

M81969/14-03*

(Blue) / White

11-10050-10

M81969/8-08

11-8675-16

11-8795-16

Blue / White

20

M81969/14-10*

(Orange) / Red 11-10050-9

M81969/8-06

11-8675-20

11-8795-20

Red / Orange

22D

M81969/14-01*

(Green) / White 11-10050-7

M81969/8-02

11-8675-24

11-8795-24

Green / White

8 Coaxial

M81969/14-12

Green

None

None

11-9170

DRK264-8†† N/A

8 Twinax

M81969/14-12

Green

None

M81969/46-12**

11-9170

N/A

N/A

Plastic Tools

Metal Tools

Use with

Angle Type

Straight Type

Contact

MS

MS

Proprietary

Proprietary

Size

Part Number

Color

Part Number

Part Number

Part Number

Color

10 (Power

M81969/14-05*

Gray / (White)

M81969/8-11

†

†

Green

12

M81969/14-04*

Yellow / (White)

M81969/8-09

11-8674-12

11-8794-12

Yellow

16

M81969/14-03*

Blue / (White)

M81969/8-07

11-8674-16

11-8794-16

Blue

20

M81969/14-10*

Red / (Orange)

M81969/8-05

11-8674-20

11-8794-20

Red

22D

M81969/14-01*

Green / (White)

M81969/8-01

11-8674-24

11-8794-24

Black

8 Coaxial

None Required

8 Twinax

None

M81969/46-06**

None

Red

The M81969/8, 11-8674, 11-8675, and 11-8794 metal contact insertion and removal tools will accommodate wires having the maximum outside

diameter as follows: Contact size 12: dia. is .155, size 16: dia. is .109, size 20: dia. is .077, size 22D: dia. is .050. When wire diameters exceed those

specified, the plastic tools must be used.

† To be determined.

†† Contact Daniels Manufacturing Co.

for availability.

* Double end insertion/removal tool.

** Twinax insertion tools are available only in a straight type, metal version.