MS07A10-32SW datasheet(22/25 Pages) ITT

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A-59

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Dimensions shown in inches (mm)

Specifications and dimensions subject to change

Cannon KPT/KPSE

MIL-C-26482 Series I Connectors

KPSE Assembly Instructions

Wire

Contact

Size

Strip

Size

AWG

mm2

Insulation

#20-#24

.5 - .2

3/16”

4.76

#16-#20

1.3 - .5

1/4”

6.35

Size

Torque in-lb (NM)

8, 10, 12 and 14

10-15 (1.23-1.69)

16 and18

15-25 (1.69-2.82)

20, 22 and 24

25-35 (2.82-3.95)

CRIMPING CONTACTS

1. Strip wires according to the table above taking care

not to cut or nick strands.

CONTACT INSERTION

1. Remove hardware from plug and receptacle. Slide

hardware overwire bundle in proper order for

reassembly.

COMPLETION

4. Check face of plug or receptacle for proper contact installation.

CONTACT EXTRACTION

1. Slide hardware back over wire bundle. Using proper

extraction tool or extraction end of proper inser-

tion/extraction tool, proceed as follows:

2. Inserts stripped wire into contact crimp pot. Wire must be visi-

ble thru inspection hole.

3. Using correct tool and locator select proper crimp setting for

wire sizer to be crimped; cycle the tool once to be sure the inden-

tors are open. Insert contact and wire into locator. Squeeze tool

handles firmly and completely to insure a proper crimp. The tool

will not release unless the crimp indentors in the tool head have

been fully actuated. Release crimped contact and wire from tool.

Be certain the wire is visible thru inspection hole in contact.

CAUTION: Check that none of the contacts are bent or damaged

in any way after crimping.

2. Use the proper contact insertion tool and slide the tool over

the terminal end of the contact. The size 16 contact lies in the

tool and the tool tip butts against the contact shoulder. The rear,

or insulation support of the size 20 contact butts against an

internal shoulder in the tool tip.

NOTE: Apply a small amount of isopropl alcohol to the insertion

tool tip while installing contacts.

3. Beginning from center cavity and working outwards in a cir-

cular pattern, insert wired contacts into rear of connector by

hand untill the front of the contact shoulder is no more than

1/8” from the grommet. Holding the connector horizontally,

position tool behind contact. Push tool straight into contact

cavity untill contact snaps into position. A light pull on wire will

assure that contact is locked securely. Repeat for remaining con-

tacts.

4. Use contacts and grommet sealing plugs to fill any

empty cavities.

KPSE: There are two lines on the clip sleeve which are vital to the

removal process. The first index line is used for removing pin con-

tacts while the second index line is for removing socket contacts.

Carefully place the tool tip over the contact to be extracted until

the tool tip touches the insulator face. Carefully rotate the tool

until the index line is slightly below the insulator face. Keep an

even pressure against the tool body; push plunger forward with

thumb and index finger, and push the contact out through the

clip. Carefully remove extraction tool from connector. Pull wire

by hand to complete the removal of the contact.

2. Using mating connector with contacts installed, mate both

connector halves together.

3. Assemble Ferrule over the grommet by hand as far as possi-

ble.

4. Assemble endbell over ferrule and loosely tighten endbell.

Partially loosen (1/4 turn) and retighten to recommended torque

limits.

2nd Index Line

Socket Contacts

1st Index Line

Pin Contacts

ca_A1-A163.qxd:Layout 1

2/9/11

7:49 PM

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