ELECTRONICS

FCI Electronics

Manual Part No. 415988-001

Issued: Date (03/12/99)

Page 13 of 18

Rev. 05/07/01 ECR V10337

Revision B

K\DCU\Manuals

5. Remover the crimpers (2 and 3) and tonkers (18) from the crimper holder.

6. Remove the damaged crimper(s) (2 or-3). The top crimper is the wire barrel crimper (3).

Wire and Insulation Barrel Crimpers and Tonker Installation

NOTE: When replacing tooling, always be sure that the part number on the part(s) being replaced

is the same as the number of the part that was removed.

1. Place the insulation crimper (2) onto the flat side of the crimper holder (1). Place the wire barrel

crimper (3) on the insulation crimper (2) and install two 4-40 cap screws (9) and loosely tighten.

2. Insert tonkers (18), with the top tabs facing outward, into the slots between the wire and

insulation crimpers.

3. Place and hold the crimper assembly into the hand tool on the same side as the anvil holder

(4). Make sure that the tonkers (18) go into the holes in the top of the hand tool frame.

4. Place spring guides (20) into the holes in the top of the hand tool frame, then insert the springs

(19) into the holes so that the springs slip over the shoulder of the spring guides.

5. Place spring retainer (21) over tonker springs (19). Make sure springs are fully compressed,

then loosely attach the spring retainer (21) and the crimper holder (1) to the hand tool with a

6-40 cap screw (13).

6. To align the tooling, close hand tool completely and hold it in its closed position. Tighten the

two 4-40 cap screws (9) to secure the crimpers to their holder. Then tighten the 6-40 cap screw

(13), which secures the crimper holder to the hand tool frame.

7. Crimp a terminal to a proper-sized wire, and inspect the terminal as described in Section 11,

paragraph B.

Holding Pin Removal (See Figure 15)

NOTE: When holding pins (14) become bent, it is necessary to replace them.

NOTE: When removing the holding pin, the terminal holder (10) and guide pins (15) must also be

removed. Prior to removal, note the position of the guide pins (15) in the anvil holder, so

that they can be repositioned as they were before removal: the flat on the guide pin must

face the setscrew (12) in the anvil holder (4).

1. Loosen the two 2-56 setscrews (12) in the anvil holder (4). Then remove the terminal holder

assembly, which includes the terminal holder (10), guide pins (15), "0" rings (16), holding

spring’s (17), and holding pins (14) attached.

PDM: Rev:B

Released

STATUS:

Printed: Dec 19, 2002