Doc. No: 2002184900

Release Date: 10-04-18

UNCONTROLLED COPY

Page 2 of 7

Revision: B

Revision Date: 01-06-21

The crimp height chart is provided with this document as reference only. Due to the wide range

of wires, strands, insulation diameters and insulation hardness available, actual crimp height

measurements may vary slightly. An occasional destructive pull force test should be performed

to verify the conductor crimp. The pull force value must exceed the minimum pull force

specifications listed.

CONDITIONS

After crimping, the crimped terminal should measure as follows:

Terminal Part

No.

Wire Size

Conductor Crimp

Insulation Crimp

Pull Force

Minimum

Height

Width (Ref.) Height (Ref.) Width (Ref.)

mm

In.

mm

In.

mm

In.

mm

In.

N

Lb.

A

B

50752-8200

22

—

0.81-0.86 .032-.034

1.43

.056

1.90

.075

1.85

.073

39.2 8.8

X

20

—

0.90-0.98 .035-.039

49

11

X

Profile A: 1.50-1.80mm (.059-.071”) or UL1569

Profile B: 1.50-1.80mm (.059-.071”) or UL1569

Tool Qualification Notes

1. (Ref) means that the dimension provided is approximate because of the wide range of wires,

conductor stranding, insulation diameter and insulation hardness.

2. An occasional conductor crimp height measurement should be performed. It must lie between

the minimum and maximum crimp height specification.

3. Pull force should be measured with no influence from the insulation crimp. To ensure this, strip

the wire long enough so the terminal insulation grips do not contact the wire insulation.

Notes

1. This tool should only be used for the terminals and wire gauges specified on this sheet.

2. Variations in tools, terminals, wire stranding and insulation types may affect crimp height.

3. This tool is intended for AWG conductor sizes. It may not give good insulation crimp support for

insulation sizes outside of the specified range.

4. Molex does not repair hand tools. See warranty on page 7. The replacement parts listed are the

only parts available for repair. If the handles or crimp tooling become damaged or worn, a new

tool must be purchased.

5. Conductor crimp height should be used as the final criterion for an acceptable crimp. Refer to

Molex Quality Crimping Handbook 63800-0029 for additional information on crimping and crimp

testing.

6. Molex does not certify crimp hand tools.