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  • BVT-I-R003

  • AI
    The **BVT-I-R003** is a high-precision, industrial-grade current shunt resistor, typically manufactured by **Isabellenhütte**. It is specifically designed for high-current sensing applications where accuracy and thermal stability are critical. --- ## Technical Specifications The "R003" suffix indicates the resistance value ($0.003 \Omega$ or $3 m\Omega$). Below are the primary electronic characteristics: | Parameter | Specification | | :--- | :--- | | **Resistance Value** | $3.0 \, m\Omega$ | | **Tolerance** | $\pm 1\%$ (Standard) / $\pm 5\%$ | | **Power Rating** | Up to $15 \, W$ (depending on mounting/cooling) | | **Temperature Coefficient (TCR)** | $< 30 \, ppm/K$ | | **Operating Temperature** | $-55^\circ C$ to $+170^\circ C$ | | **Inductance** | $< 3 \, nH$ | --- ## Key Electronic Features ### 1. Material Composition (Manganin) The resistive element is typically made from **Manganin**, a copper-manganese-nickel alloy. This material is chosen because: * It provides a very low Temperature Coefficient of Resistance (TCR), meaning the resistance doesn't change significantly as the part heats up. * It offers excellent long-term stability. ### 2. Kelvin Connection (4-Terminal Sensing) The BVT series is designed for **4-terminal (Kelvin) sensing**. * **Current Path:** Two heavy terminals carry the main load current. * **Voltage Path:** Two smaller terminals/points sense the voltage drop ($V = I \times R$). * **Benefit:** This eliminates the error caused by the lead resistance and contact resistance of the high-current path. ### 3. Thermal Management Because $3 m\Omega$ is used for high currents, the part generates heat ($P = I^2 R$). The physical structure (often copper connectors) is designed to act as a heat sink or to be efficiently soldered to a PCB with large copper planes to dissipate thermal energy. --- ## Common Applications Given its low resistance and high precision, the BVT-I-R003 is found in: * **Battery Management Systems (BMS):** Monitoring charge/discharge cycles in electric vehicles (EVs). * **Power Inverters:** Measuring output current for motor control. * **Industrial Power Supplies:** Overcurrent protection and feedback loops. * **Smart Grids:** High-current metering. --- ## Implementation Example When integrating this into a circuit, the shunt is placed in series with the load. The voltage drop is then fed into a Current Sense Amplifier. ```c // Example: Calculating Current (I) from Voltage Drop (V) // R = 0.003 Ohms (3mOhm) float calculateCurrent(float measuredVoltageVolts) { const float resistance = 0.003; return measuredVoltageVolts / resistance; } ```
    ✨ Follow-up Questions
    • ⤷ What is the maximum current capacity for the BVT-I-R003 based on its 15W rating?
    • ⤷ How does the TCR of 30 ppm/K affect measurement accuracy at high temperatures?
    • ⤷ What are the recommended PCB layout practices for 4-terminal shunt resistors?